PRODUCTION

Avrasya Çelik - Üretim

Cold Drawing Facilities

Utilizing the most modern cold rolling facilities, polished steel bar production is being carried out in accordance with EN10278, Industry 4.0 standard with round, hexagonal, square and special cross-section shapes. The ending parts of the bars would be chamfered on demand, by an up to date chamfering machine integrated into the production line machineries.

Cold drawing, is a plastic forming process applied to metals or metal alloys at temperatures lower than their recrystallization ones.

It is the process of reducing the cross-sectional diameter of steel wire by drawing through successively smaller dies without previously heating the material, thereby increasing its tensile strength, flexibility as well as providing it with more smoother surface.

  • The surface quality, hardness, yield strength and tensile strength of material increases,
  • Accurate tolerances would be achieved,
  • As hardness increases, ductility decreases,
  • The desired hardness would get obtained on the surface without heat treatment.

First, the process of sandblasting would implement in which the bar surface would be cleaned to remove the undesirable layers on the hot rolled bar outer parts. In such process, the sandblasting is achieved by spraying high-pressure steel granules onto the bar surface. Then, the cleaned bars would pass through molds called “seals” with appropriate sizes. The cold drawn products exiting the drawing process also would pass through special cylindrical rollers subjected to the straightening process. Finally, the products would been cut to the desired lengthens, got polished and chamfered on customer demand.

Machine List

This machine feeds the cold drawing line by opening the coils, supplied either domestically or internationally, at high speed via servo motor.

It ensures that the raw material coming out of the coil opening machine been crushed on the horizontal and vertical straightening rollers before shot blasting in which their surface gets clear. It means the machine performs pre-straightening process for shot blasting.

Shot Blasting Machine

It provides surface cleaning by spraying steel granules on the material surface at a high speed. Special state-of-the-art filters are used to prevent environment pollution with the dust and material particles.

Integrated Cold Drawing Line

It is a line in which the diameter of the cleaned raw material from the shot blasting process been reduced in it by passing it through the mold (Seal) with the tensile force. Precise straightening is also done via the line with horizontal and vertical balls.

Hydraulic Crusher Machine

These tools provide high speed product cutting with exact tolerances after straightening process.

Polishing Machine

This machine provides polishing and final straightening of the product surface.

Chamfering Machine

Chamfering is removing the sharp ending edges of the final product at the angle of 45˚ as well as cleaning it, with cutting tools, in order to facilitate using bars, on customer demand.

Packaging Machine

Packaging is the process of fastening the final products with steel straps in which the produced cold drawn bars been packed in JUTE bundles with VCI in order to prolong the resistance time against corrosion.

Metal Band Sawing Machine

On demand, this tool enables the products to be cut into smaller heights and lengths during production process.

Custom Manufacturing

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